Edge AI Quality Intelligence

Edge AI inspection for mobility and manufacturing lines.

Chitti.AI helps factories detect weld, paint, battery-pack, chassis, packaging, and supplier-part defects in real time using edge-deployed computer vision.

Start with one line. Prove one defect class. Scale across plants and suppliers.

~200msEdge latency
6+Detection models
6 weeksPilot timeline
Weld porosity: 94%
Surface scratch: 87%
Bead irregularity: 76%
Edge online
124ms latencyv2.1.0Record saved
The Problem

Factory quality is still too manual for modern production speed.

Defects escape the line

Visual inspection depends on operator attention. Fatigue, shift changes, and high line speed mean defects are missed consistently.

Inspection data is fragmented

Paper logs, Excel sheets, and disconnected systems make it impossible to track quality trends across shifts and lines.

Supplier visibility is weak

Incoming quality data stays at the receiving dock. No centralized view of supplier defect patterns or part-level trends.

Cloud-only AI breaks on factory floors

Unreliable internet, high latency, and data privacy concerns make cloud-dependent inspection impractical for production environments.

The Solution

Real-time inspection intelligence on the production line.

Capture
Detect
Classify
Decide
Alert
Improve

From image capture to actionable quality intelligence — every inspection writes a traceable, auditable record.

Use Cases

Built for high-variance industrial inspection use cases.

Weld and Chassis Inspection

  • Weld gap
  • Porosity
  • Undercut
  • Bead irregularity
  • Surface crack
Pilot metric: Rework avoided per shift

EV Battery Pack Inspection

  • Seal damage
  • Connector misalignment
  • Cable routing error
  • Label mismatch
  • Enclosure scratch
Pilot metric: Assembly anomaly detection rate

Paint and Surface Inspection

  • Scratch
  • Dent
  • Coating defect
  • Dust particle
  • Color mismatch
Pilot metric: Paint rework reduction

Supplier Incoming Quality

  • Part damage
  • Wrong label
  • Missing marking
  • Dimensional visual anomaly
  • Packaging damage
Pilot metric: Supplier quality score

Packaging and Label Verification

  • Missing label
  • Wrong batch code
  • Label skew
  • Seal issue
  • Barcode mismatch
Pilot metric: Label defect escape reduction

Service/Warranty Image Triage

  • Visible damage
  • Part mismatch
  • Accident evidence
  • Claim image inconsistency
  • Surface defect
Pilot metric: Claim triage time reduction
Why Edge AI

Built for factory floors, not data centers.

Low Latency

Inference runs locally on edge devices — ~200ms per inspection. No round-trip to the cloud.

Offline-First

Inspection continues even without internet. Results sync when connectivity is available.

Lower Deployment Cost

Runs on affordable hardware — Raspberry Pi, Jetson Nano, or existing shop-floor cameras.

Factory Data Control

Inspection images and records stay on-premise. Only encrypted quality summaries leave the facility.

Flexible Capture

Works with phone cameras, USB cameras, IP cameras, or integrated edge device cameras.

Traceability & Reports

SHA-256 audit chain, pilot reports, and exportable compliance records for every inspection batch.

Platform

Beyond detection — a quality intelligence layer for your factory.

Vision Models

Trained on your defect classes, deployed to edge devices.

Inspection Records

Every inspection creates a traceable, timestamped record with image evidence.

Operator Decisions

Operators confirm or override detections — human-in-loop is mandatory.

Supervisor Alerts

Real-time alerts for defect clusters, shift trends, and threshold breaches.

Quality Dashboards

Defect trends, line performance, supplier quality, and inspection metrics.

Traceability & Reports

SHA-256 audit chain, pilot reports, and exportable compliance records.

Pilot Plan

Deployment Plan

One line. One defect class. One measurable quality metric.

W1

Line Selection and Data Capture

Identify the target line and defect class. Capture representative good and defective samples.

W2

Defect Taxonomy and Annotation

Label and classify defect types. Build the ground truth dataset for model adaptation.

W3

Model Adaptation and Edge Setup

Fine-tune detection model. Deploy to edge device on the factory floor.

W4

Shadow Mode

Run parallel with existing QC. Compare detections. Measure false positives and misses.

W5

Dashboard and Alert Validation

Validate dashboards, alert thresholds, and operator workflows with real production data.

W6

Pilot Report and Scale Recommendation

Deliver pilot results, quality metrics, and recommendations for production rollout.